Changing a spark plug sounds simple, but one wrong tool can turn it into a headache. If the socket is too big, it slips and rounds the hex. If it’s too thick, it may not fit down into the plug well. This guide helps off-road machine owners (ATVs, UTVs, skid steers, compact loaders, small engines, generators, etc.) pick the right socket and use it safely.
What Are the Most Common Spark Plug Socket Sizes?
Most spark plugs use one of two socket sizes:
- 5/8″ (16mm) — very common on many modern gasoline engines, including many ATVs/UTVs.
- 13/16″ (21mm) — often seen on some older engines and many small engines.
There are also a few other sizes you may run into:
- 14mm — common on some newer European/Asian engines or engines with tight spaces.
- 18mm — less common, but it exists.
- 3/4″ and 7/8″ — not common, but you may see them on certain equipment.
Important: The “socket size” here means the hex size of the spark plug, not the thread size.
A Special Case: “Some BMW engines… must be removed with a thin-wall 12-point 14mm socket.”
This is a good reminder that some engines have special requirements. In tight plug wells, a normal socket may be too thick to slide over the plug. In that case, you may need:
- a thin-wall socket (thinner outside diameter), and sometimes
- a 12-point socket (not the usual 6-point)
You don’t need to memorize exceptions. Just remember: if the socket won’t fit down into the hole, don’t force it—get the correct thin-wall socket.
How to Find the Exact Socket Size for Your Machine?
Don’t guess. Spark plug hex sizes can vary even between similar engines. Use one of these quick methods so you get the right tool before you start.
1) Check Your Owner’s Manual
Look in the maintenance section for the spark plug information. Many manuals list:
- its part number, and sometimes
- the required socket size
If your manual lists only the plug part number, you can still use that part number to find the plug’s hex size.
2) Inspect the New Spark Plug
If you already bought a replacement plug, check:
- the box, or
- the maker’s product page
Look for a spec called “Hex Size.” That hex size tells you the socket size you need.
3) Perform a Specific Online Search
Search using your machine details and the exact phrase. Example:
- Polaris RZR 900 2018 spark plug socket size
Good results often come from:
- service manuals,
- parts pages,
- experienced owner forums
Tip: If you see different answers online, trust the spark plug part number first. Then confirm the hex size for that exact plug.
Why You Need a Special Spark Plug Socket?
A socket is not just a deep socket. It usually has one helpful feature inside:
- a rubber insert (or sometimes a magnet)
This does two jobs:
- Grips the spark plug so you can lift it out of a deep plug well without dropping it.
- Protects the ceramic (the white insulator) from getting cracked or chipped.
This matters because spark plugs are fragile. A small crack can cause misfires later.
Extra tip for off-road owners: If your machine runs in mud, dust, or water, a plug well can be dirty. A spark plug socket helps you remove and install the plug with more control.
Can You Use a Regular Deep Socket Instead?
Yes, sometimes you can. Some experienced mechanics prefer a normal deep socket. A common method is:
- Use a deep socket to loosen the spark plug.
- Use a telescoping magnet or long pliers to lift the plug out.
This can work well, but it has risks—especially if you’re new.
Common risks with a regular deep socket
- You may drop the new plug into the plug well.
- Dropping it can bend the electrode or change the gap.
- A socket without an insert may not hold the plug straight, making it easier to cross-thread the plug going back in.
Safer beginner-friendly approach
If you’re not doing this all the time, a real spark plug socket is usually the safest choice. It’s cheap, and it prevents a lot of mistakes.
Small but important tip: Always start threading the new spark plug by hand first (using just your fingers and an extension). If it doesn’t screw in easily, stop and try again. This helps avoid cross-threading.
In summary
Changing a spark plug goes smoothly when you know the correct socket size—most commonly 5/8″ (16mm) or 13/16″ (21mm)—and when you use the right tool. A regular deep socket can work, but a spark plug socket makes the job easier and reduces the chance of damaging the plug.
Regular maintenance helps your off-road equipment start more easily, idle smoothly, and run more reliably. If you’re due for new plugs, you can choose a quality replacement that matches your engine’s specs from FridayParts’ spark plug selection.
